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Troughing Idler

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MOQ : 100 Pieces

Troughing Idler Specification

Type
Screw Conveyor

Structure
Roller

Belt Conveyor
Troughed Belt

Load Capacity
Medium to Heavy Duty

Usage & Applications
Bulk Material Handling

Number of Rollers
Three per set

Resistant Feature
Corrosion Resistant

Surface Finish
Paint Coated

Material
Mild Steel

Roller Diameter
Approx. 89 mm

Troughing Idler Trade Information

Minimum Order Quantity
100 Pieces

Supply Ability
10000 Pieces Per Month

Delivery Time
7 Days

Main Domestic Market
All India

About Troughing Idler

Our Troughing Idler is a good option for the transmission of loose or bulk materials, especially when the material is rough. It is also used for conveying materials for long distances while minimizing spillage. These have benefits for a wide range of applications, from bulk pretzels moving into the packaging to cornmeal flour. They also have the advantage of ensuring that the load-bearing capacity of the conveyor belt is constant along its entire length. The Troughing Idler helps in evenly distributed load-bearing.

Krishna Conveyor is a leading manufacturer and supplier of Troughing Idlers, engineered to support conveyor belts and bulk materials efficiently while maintaining the belt in a stable trough shape. Troughing idlers are essential for preventing belt sag, ensuring uniform material distribution, and improving conveyor efficiency in bulk material handling systems.

Manufactured using high-quality steel tubes, precision-engineered shafts, and premium-grade bearings, Krishna Conveyor troughing idlers provide durable performance, low friction, and smooth operation even in harsh industrial environments. We offer standard and customized designs to suit conveyor belt widths, load capacities, and industrial applications such as mining, cement, power plants, steel plants, ports, and fertilizer industries.

Technical Specifications Troughing Idler

Parameter	Specification
Product Type	Troughing Idler
Idler Configuration	3 Roll / 5 Roll
Belt Width	300 mm to 2000 mm (Customizable)
Troughing Angle	20 30, 35, 45
Roller Diameter	89 mm, 108 mm, 127 mm, 159 mm
Roller Shell Material	IS Grade Mild Steel
Shaft Material	EN8 / C45 Steel
Bearing Type	Deep Groove Ball Bearings
Sealing System	Labyrinth / Triple Lip Seal
Surface Finish	Powder Coated / Painted
Load Capacity	Medium to Heavy Duty
Operating Temperature	-10C to +80C
Application	Bulk Material Handling Conveyors

Key Features of Troughing Idler

Supports belt and material in a stable trough shape
Reduces belt sag and ensures uniform material distribution
Heavy-duty construction for long service life
Smooth rotation with low friction
High-quality bearings for silent and reliable operation
Dust and moisture-resistant sealing system
Corrosion-resistant surface coating
Available in standard and customized sizes

Attributes

Brand: Krishna Conveyor
Product Name: Troughing Idler
Usage: Belt support and material handling
Customization: Available
Durability: High
Maintenance Requirement: Low
Efficiency: Improved conveyor performance

Applications of Troughing Idler

Mining and Mineral Handling Plants
Cement and Clinker Plants
Thermal Power Stations
Steel and Sponge Iron Industries
Fertilizer and Chemical Plants
Ports, Jetties, and Bulk Material Handling Systems
Sugar Plants and Material Handling Units

Why Choose Krishna Conveyor?

Leading troughing idler manufacturer in India
Precision-engineered products with strict quality control
Customized solutions as per conveyor design and load
Competitive pricing with timely delivery
Proven performance in heavy-duty industrial conditions
Reliable after-sales and technical support

FOQ / FAQ Troughing Idler

Q1. What is a troughing idler?

A troughing idler is a conveyor component that supports the belt in a trough shape, ensuring smooth material flow and preventing belt sag.

Q2. Where are troughing idlers used?

They are used in bulk material handling conveyors across industries like mining, cement, steel, power plants, and ports.

Q3. Can Krishna Conveyor provide customized troughing idlers?

Yes, we manufacture customized troughing idlers based on belt width, load capacity, and conveyor layout.

Q4. What is the difference between carrying idlers and troughing idlers?

Carrying idlers support the belt in a flat position, while troughing idlers support the belt in a V-shaped trough for better material containment.

Q5. How do troughing idlers improve conveyor efficiency?

They reduce belt sag, prevent material spillage, ensure uniform load distribution, and prolong belt life.

Engineered for Reliable Bulk Material Handling

Our troughing idler sets are meticulously engineered to support a wide variety of bulk materials, making them suitable for industries such as mining, cement, power, and more. The three-roller configuration ensures optimal belt support and load distribution, reducing undue stress and prolonging belt life. With a robust mild steel build and corrosion-resistant paint finish, these idlers contribute to smooth and efficient conveying operations, even under demanding conditions.

Comprehensive Supply and Service Across India

As a leading manufacturer, exporter, and supplier, we cater to clients across India with a complete range of troughing idler solutions. Our skilled team provides comprehensive support throughout the selection, installation, and post-sale service process, ensuring your conveyor systems operate at peak efficiency. Whether you need individual components or fully integrated solutions, our expertise guarantees reliable and cost-effective results.

FAQ's of Troughing Idler:

Q: How does the three-roller troughing idler enhance material handling efficiency?

A: The three-roller design evenly supports the conveyor belt, allowing it to form a trough shape that prevents material spillage and improves the efficient transport of bulk materials along the belt. This configuration distributes the load more evenly, minimizing belt wear and maximizing operational uptime.

Q: What materials are used in the construction of this troughing idler, and why?

A: The idler uses high-quality mild steel for its rollers and frame, chosen for its strength and durability. The paint-coated finish enhances corrosion resistance, enabling the idler to perform reliably in harsh, high-moisture, or chemically aggressive environments.

Q: When should this troughing idler be used in conveyor systems?

A: This troughing idler is ideal for use in medium to heavy-duty applications that involve the handling of bulk materials, such as mining, aggregates, power plants, and industrial processing plants. It is particularly effective where belt conveyors are required for intensive and continuous operation.

Q: Where can the troughing idler be installed, and are there specific conveyor types recommended?

A: The idler is suitable for installation in both screw conveyors and troughed belt conveyors. It is commonly used at load zones, carry sections, and transfer points in conveyor setups that handle large volumes of bulk material.

Q: What is the process for installing and maintaining these idlers?

A: Installation involves securely mounting the idler sets onto conveyor frames in alignment with the belt path. Regular maintenance includes inspecting for wear or damage, checking roller rotation, and applying touch-up paint to maintain corrosion protection. These steps help extend service life and maintain smooth conveyor operation.

Q: What benefits does the corrosion-resistant feature provide for bulk material handling?

A: The corrosion-resistant paint coating protects the idler against rust and environmental degradation, particularly in outdoor or humid settings. This translates into lower maintenance requirements, reduced downtime, and a longer operational lifespan for your conveyor equipment.

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