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Idler Frame

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MOQ : 100 Pieces

Idler Frame Specification

Thickness
3-8 Millimeter (mm)

Features
Heavy Duty, Precision Engineered, Easy Installation

Power Source
Electric / Manual

Belt Type
Heavy Duty Rubber Belt

Surface Finish
Powder Coated

Material
Mild Steel / Stainless Steel

Type
Screw Conveyor

Structure
Roller

Belt Conveyor
Magnetic Belt

Roller Conveyor
Available

Resistant Feature
Corrosion Resistant

Load Capacity
Up to 5000 Kilograms (kg)

Speed
Up to 3 m/s

Usage & Applications
Mining, Cement, Stone Crushing, Aggregate Handling

Frame Dimension
Custom as per application

Color Options
Black, Blue, Custom

Roller Length
200-2000 mm

Mounting Style
Trough / Flat / Impact

Maintenance
Low maintenance, easy to replace rollers

Roller Diameter
50-159 mm

Operating Temperature
-20C to 80C

Idler Frame Trade Information

Minimum Order Quantity
100 Pieces

Supply Ability
10000 Pieces Per Month

Delivery Time
15 Days

Main Domestic Market
All India, Mizoram, Andaman and Nicobar Islands, Karnataka, Chandigarh, Goa, Andhra Pradesh, Tamil Nadu, Meghalaya, Uttarakhand, Madhya Pradesh, East India, Gujarat, Arunachal Pradesh, Kerala, Telangana, North India, Chhattisgarh, Maharashtra, Manipur, Assam, West India, Odisha, Tripura, Sikkim, Dadra and Nagar Haveli, Punjab, Delhi, Jharkhand, South India, Lakshadweep, Nagaland, Himachal Pradesh, , Pondicherry, Central India, Bihar, West Bengal, Haryana, Rajasthan, Uttar Pradesh, Daman and Diu, Jammu and Kashmir

About Idler Frame

The conveyor belt as well as the load being transported are supported and shielded by our Idler Frame, which also functions as a support structure. The standard conveyor idler frame designs are shown in the table below. These are cylindrical bars that run beside and below a conveyor belt and are used in conveyor systems. The use of an Idler Frame serves to support the belt by preventing stretching, sagging, and failure of the belt, extending the conveyor belts useful life.

Krishna Conveyor is a leading manufacturer and supplier of Idler Frames, designed to provide strong structural support and precise alignment for conveyor idlers. Idler frames are a critical component of belt conveyor systems, ensuring correct positioning of carrying, return, and impact idlers while maintaining conveyor stability and smooth belt operation.

Manufactured using high-quality mild steel, robust welding, and precision fabrication, Krishna Conveyor idler frames offer excellent load-bearing strength, dimensional accuracy, and long service life. Our idler frames are suitable for heavy-duty and continuous bulk material handling applications and are available in standard as well as customized designs as per conveyor layout and site requirements.

Technical Specifications Idler Frame

Parameter	Specification
Product Type	Idler Frame
Frame Configuration	Carrying / Return / Impact
Idler Arrangement	2 Roll / 3 Roll / 5 Roll
Belt Width	300 mm to 2000 mm (Customizable)
Troughing Angle	20, 30, 35, 45
Frame Material	IS Grade Mild Steel
Structure Type	Rigid Welded / Bolted
Mounting Type	Conveyor Structure Mounted
Surface Finish	Powder Coated / Painted
Load Capacity	Medium to Heavy Duty
Corrosion Protection	Yes
Application	Belt Conveyor Systems

Key Features of Idler Frame

Strong and rigid construction for long service life
Ensures accurate alignment of conveyor idlers
High load-bearing capacity for heavy materials
Precision fabricated for easy installation
Corrosion-resistant surface coating
Low maintenance and durable design
Suitable for harsh industrial environments
Available in standard and customized configurations

Attributes

Brand: Krishna Conveyor
Product Name: Idler Frame
Usage: Supporting and holding conveyor idlers
Customization: Available
Durability: High
Maintenance Requirement: Low
Operational Efficiency: Improves conveyor stability

Applications of Idler Frame

Mining and Mineral Handling
Cement and Clinker Plants
Thermal Power Plants
Steel and Sponge Iron Industries
Fertilizer and Chemical Plants
Ports, Jetties, and Bulk Material Handling Systems
Warehousing and Industrial Conveyor Systems

Why Choose Krishna Conveyor?

Trusted idler frame manufacturer in India
High-quality raw materials and precision fabrication
Customized solutions as per conveyor design
Competitive pricing with consistent quality
Timely delivery and strong after-sales support
Proven performance in heavy-duty applications

Versatile Design for Industrial Applications

Idler Frames cater to a wide range of conveyor systems, with customizable frame dimensions allowing seamless adaptation for mining, cement, stone crushing, and other material handling processes. Their heavy-duty, precision-engineered construction ensures reliable performance even in challenging environments.

Durable Construction and Optimal Performance

Manufactured from high-grade mild steel or stainless steel, these frames exhibit excellent strength and corrosion resistance. The powder-coated surface finish not only enhances durability but also provides a sleek appearance in black, blue, or custom colors. They are suitable for operating temperatures between -20C and 80C.

Simple Maintenance and Easy Installation

Idler Frames emphasize minimal maintenance and straightforward roller replacement, reducing downtime in high-demand industrial settings. Both electric and manual power options are available for flexibility in installation and operation, making them ideal for fast-paced environments.

FAQs of Idler Frame:

Q: How do I select the appropriate Idler Frame configuration for my application?

A: To choose the right Idler Frame, consider your specific conveyor system needs such as load capacity (up to 5000 kg), required roller diameter and length, mounting style (trough, flat, or impact), and operating conditions. Our frames are customizable to meet the requirements of mining, cement, stone crushing, and aggregate handling industries.

Q: What maintenance is required for the Idler Frame and how easy is roller replacement?

A: The Idler Frame is designed for low maintenance. Rollers can be replaced easily without special tools, ensuring minimal downtime and efficient operation. Regular inspection for wear and debris accumulation is recommended to maximize lifespan and performance.

Q: When is a trough mounting style preferred over flat or impact?

A: A trough mounting style is often used when handling bulk materials, as it helps keep the material centered on the belt. Flat is suitable for lighter or uniform loads, while impact mounting is ideal for areas where materials are loaded with force to absorb shocks.

Q: Where can Idler Frames be installed and used effectively?

A: Idler Frames are suitable for installation in conveyor systems at mining sites, cement plants, aggregate facilities, and stone crushing units. Their heavy-duty design and corrosion-resistant finish enable dependable operation in both indoor and outdoor environments.

Q: What is the process for customizing the frame dimensions and roller specifications?

A: Customization involves consulting with our engineering team to determine frame size, roller diameter (50159 mm), and roller length (2002000 mm) based on your conveyor design and operational parameters. We ensure each frame meets the specific demands of your application.

Q: What benefits do powder-coated and corrosion-resistant features offer?

A: Powder coating enhances the frames durability by providing a tough, abrasion-resistant surface. Corrosion resistance extends product lifespan, particularly in harsh environments, reducing maintenance costs and improving operational reliability.

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