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Industrial Impact Roller

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MOQ : 100 Pieces

Industrial Impact Roller Specification

Type
Screw Conveyor

Structure
Chain

Belt Conveyor
Magnetic Belt

End Cap Material
Steel

Mounting Type
Trough frame

Operational Temp.
-10C to 70C

Roller Material
Heavy-duty steel

Roll Diameter
Approx. 133 mm

Corrosion Resistant
Yes

Impact Resistance
High

Sealing Type
Triple labyrinth

Roller Surface
Thick rubber lagging

Application
Mining/Material handling

Noise Level
Low

Stand Color
Yellow coated

Industrial Impact Roller Trade Information

Minimum Order Quantity
100 Pieces

Supply Ability
10000 Pieces Per Month

Delivery Time
15 Days

Main Domestic Market
All India

About Industrial Impact Roller

Our Industrial Impact Roller helps in preventing over-compaction and strengthens weak regions. It decreases the number of roller passes and conventional proof tests and offers a measurement of soil stiffness everywhere the roller is present. It produces a layer that is more evenly compacted. Clay soils, sand and dredged fill, and crushed rock, rocky mine spoil, and waste materials of various types, including rubbish, industrial waste, and building rubble, have all been found useful in our Industrial Impact Roller.

Krishna Conveyor is a leading manufacturer and supplier of Industrial Impact Rollers, specifically engineered to absorb heavy impact loads at conveyor loading and transfer points. Industrial impact rollers safeguard conveyor belts from damage caused by falling bulk materials, reduce belt stress, and improve the overall longevity of conveyor systems.

Our industrial impact rollers are manufactured using high-strength steel tubes, precision-machined shafts, premium-grade bearings, and high-performance rubber impact rings. Designed for heavy-duty applications, they provide superior shock absorption, smooth rotation, and reliable performance in harsh industrial environments. These rollers are widely used in mining, cement, power plants, steel plants, ports, and other bulk material handling industries.

Technical Specifications Industrial Impact Roller

Parameter	Specification
Product Type	Industrial Impact Roller
Application Area	Conveyor Loading & Transfer Points
Roller Diameter	89 mm, 108 mm, 127 mm, 159 mm
Roller Length	As per conveyor belt width
Tube Material	High-Strength Mild Steel
Shaft Material	EN8 / C45 Steel
Bearing Type	Deep Groove Ball Bearings
Impact Protection	Rubber Impact Rings / Discs
Sealing System	Labyrinth / Triple Lip Seal
Surface Finish	Powder Coated / Painted
Load Capacity	Heavy Duty
Operating Temperature	-10C to +80C
Conveyor Type	Belt Conveyor Systems

Key Features of Industrial Impact Roller

Absorbs heavy impact at loading and transfer zones
Protects conveyor belt from cuts, tears, and premature wear
Heavy-duty rubber rings for superior shock absorption
Smooth, low-friction rotation for efficient operation
Premium bearings ensure long service life
Dust and moisture resistant sealing system
Corrosion-resistant coating for durability
Suitable for continuous heavy-duty industrial operations

Attributes

Brand: Krishna Conveyor
Product Name: Industrial Impact Roller
Function: Shock absorption and conveyor belt protection
Customization: Available as per client requirement
Durability: High
Maintenance: Low
Efficiency: Improves conveyor reliability and belt life

Applications of Industrial Impact Roller

Mining and Mineral Handling Plants
Cement and Clinker Plants
Thermal Power Stations
Steel and Metal Processing Industries
Fertilizer and Chemical Plants
Ports, Terminals, and Ship Loading Systems
Bulk Material Handling Conveyor Systems

Why Choose Krishna Conveyor?

Leading industrial impact roller manufacturer in India
Precision-engineered rollers with strict quality control
Customized solutions to match specific conveyor designs
Competitive pricing and timely delivery
Proven performance under heavy-duty industrial conditions
Strong after-sales and technical support

FOQ / FAQ Industrial Impact Roller

Q1. What is an industrial impact roller?

An industrial impact roller is designed to absorb shock and impact at conveyor loading points, protecting the belt from damage and increasing system longevity.

Q2. Where are industrial impact rollers used?

These rollers are primarily installed at loading and transfer zones where bulk materials drop onto the conveyor belt.

Q3. What makes industrial impact rollers different from standard rollers?

They are fitted with rubber impact rings or discs to absorb shocks, unlike standard carrying or return rollers.

Q4. Can Krishna Conveyor provide customized industrial impact rollers?

Yes, we manufacture customized rollers based on belt width, load capacity, and operating conditions.

Q5. How do industrial impact rollers improve conveyor efficiency?

They reduce belt damage, minimize maintenance downtime, prevent belt sag, and enhance the overall reliability of conveyor systems.

Durable Construction for Harsh Environments

Made from heavy-duty steel and finished with corrosion-resistant materials, this impact roller withstands the rigorous conditions of mining and material handling. Its thick rubber lagging absorbs shock and reduces vibration, safeguarding conveyor belts and enhancing operational reliability.

Advanced Sealing and Quiet Performance

Equipped with a triple labyrinth sealing system, this roller effectively blocks dust, water, and debris. Combined with a low noise level, it supports cleaner workplaces and minimal maintenance, offering peace of mind in continuous operations.

Versatile Mounting and Broad Compatibility

Designed for easy installation on trough frames, this impact roller seamlessly integrates with magnetic belt and screw conveyor systems. Its steel end caps and chain-structured build ensure adaptability across various industrial setups, making it a preferred choice for distributors and manufacturers.

FAQ's of Industrial Impact Roller:

Q: How does the triple labyrinth sealing enhance the roller's performance?

A: The triple labyrinth sealing system provides superior protection against contaminants like dust and moisture, ensuring the roller operates smoothly in harsh mining and material handling environments while reducing maintenance needs.

Q: What applications are best suited for this industrial impact roller?

A: This roller is ideal for mining and material handling sectors, particularly where magnetic belt or screw conveyors operate under high impact and abrasive conditions.

Q: When should this impact roller be used in conveyor systems?

A: Use this impact roller at conveyor loading and transfer points, especially where heavy or abrasive materials may cause impact damage to conveyor belts.

Q: Where is this product typically installed?

A: The impact roller is installed on trough frames in conveyor systems, commonly found in mining plants, material handling facilities, and processing units across India.

Q: What is the process for mounting and maintaining the roller?

A: These rollers are designed for straightforward installation on trough frames. Maintenance mainly involves periodic visual inspections and occasional cleaning, thanks to the triple labyrinth seal's protective qualities.

Q: How does the thick rubber lagging benefit conveyor operations?

A: Thick rubber lagging helps disperse impact forces, reducing belt wear and vibration while lowering operational noise, thus prolonging both roller and conveyor belt lifespan.

Q: What are the key benefits of choosing this roller for industrial use?

A: Key benefits include high impact and corrosion resistance, long service life, minimized noise, easy integration with magnetic and screw conveyors, and reliable performance across a wide temperature range.

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