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Self Aligning Carrying Idler

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MOQ : 100 Pieces

Self Aligning Carrying Idler Specification

Type
Vertical Conveyor

Structure
Roller

Belt Conveyor
Troughed Belt

Thickness
Standard gauge

Surface Finish
Powder coated

Power Source
Mechanical

Usage & Applications
Bulk material handling

Resistant Feature
Wear resistant

Roller Conveyor
Yes

Belt Type
Rubber or PVC

Load Capacity
Heavy duty

Material
Mild Steel

Features
Self aligning, corrosion resistant

Self Aligning Carrying Idler Trade Information

Minimum Order Quantity
100 Pieces

Supply Ability
10000 Pieces Per Month

Delivery Time
15 Days

Main Domestic Market
All India

About Self Aligning Carrying Idler

A crucial component of belt conveyors, the Self Aligning Carrying Idler performs three functions: power transfer, belt wobble correction, and conveyor belt direction changing. They are intended to assist in maintaining alignment when conditions such as transient off-center loads, unforeseen side winds, or transient misalignment brought on by lump concentration force a conveyor belt that has been installed properly become misaligned. Also, it offers a very efficient approach to fixing the belt tracking and keeping it consistently in the middle. Several rollers are assembled to form the Self Aligning Carrying Idlers, which are placed in a strongly troughed pattern.

Krishna Conveyor is a leading manufacturer and supplier of Self Aligning Carrying Idlers, designed to automatically correct belt misalignment and ensure smooth, stable conveyor operation. These idlers play a crucial role in maintaining proper belt tracking by gently steering the belt back to its central position, thereby reducing belt damage, spillage, and maintenance costs.

Manufactured using high-grade steel components, precision bearings, and robust pivot mechanisms, Krishna Conveyor self aligning carrying idlers provide reliable performance in heavy-duty and continuous bulk material handling applications. They are ideal for conveyors operating in mining, cement, power plants, steel industries, ports, and fertilizer plants, where belt misalignment is a common challenge.

Technical Specifications Self Aligning Carrying Idler

Parameter	Specification
Product Type	Self Aligning Carrying Idler
Idler Configuration	Troughing (3 Roll / 5 Roll)
Belt Width	400 mm to 2000 mm (Customizable)
Troughing Angle	20, 30, 35, 45
Idler Roller Diameter	89 mm, 108 mm, 127 mm, 159 mm
Roller Shell Material	IS Grade Mild Steel
Shaft Material	EN8 / C45 Steel
Bearing Type	Deep Groove Ball Bearings
Alignment Mechanism	Pivot / Swivel Bracket
Sealing System	Labyrinth / Triple Lip Seal
Surface Finish	Powder Coated / Painted
Load Capacity	Medium to Heavy Duty
Operating Temperature	-10C to +80C

Key Features of Self Aligning Carrying Idler

Automatically corrects conveyor belt misalignment
Reduces belt edge damage and spillage
Robust pivot mechanism for smooth alignment
Heavy-duty rollers for long service life
Low friction and low noise operation
High-quality bearings ensure smooth rotation
Dust and moisture resistant sealing system
Suitable for continuous industrial use

Attributes

Brand: Krishna Conveyor
Product Name: Self Aligning Carrying Idler
Function: Automatic belt tracking and support
Customization: Available
Maintenance Requirement: Low
Durability: High
Efficiency: Improved conveyor belt performance

Applications of Self Aligning Carrying Idler

Mining and Mineral Handling
Cement and Clinker Plants
Thermal Power Plants
Steel and Sponge Iron Industries
Fertilizer and Chemical Plants
Ports, Terminals, and Bulk Loading Systems
Bulk Material Conveyors with Tracking Issues

Why Choose Krishna Conveyor?

Leading self aligning idler manufacturer in India
Precision-engineered products with strict quality control
Customized solutions as per conveyor design
Competitive pricing and consistent quality
Timely delivery and reliable after-sales support
Proven performance in harsh industrial environments

FOQ / FAQ Self Aligning Carrying Idler

Q1. What is a self aligning carrying idler?

A self aligning carrying idler is designed to automatically correct belt misalignment by steering the conveyor belt back to the center during operation.

Q2. Where are self aligning carrying idlers used?

They are used in bulk material handling conveyors where belt tracking issues are frequent, especially in mining, cement, power plants, and ports.

Q3. Can Krishna Conveyor customize self aligning idlers?

Yes, we offer customized self aligning carrying idlers based on belt width, load capacity, troughing angle, and operating conditions.

Q4. How does a self aligning idler reduce maintenance costs?

By preventing belt misalignment, it reduces belt wear, spillage, structure damage, and frequent shutdowns.

Q5. What type of bearings are used in these idlers?

We use high-quality deep groove ball bearings for smooth, long-lasting performance.

Precision Self-Alignment for Efficient Conveying

This carrying idler features advanced self-aligning capabilities that automatically correct misalignments during operation. Consistent belt positioning reduces the risk of spillage and wear, even under heavy-duty loads. Its integration is ideal for bulk material handling systems requiring minimal manual adjustment.

Durable Construction and Superior Surface Protection

Manufactured from high-quality mild steel, the idler is built for resilience against wear and corrosion. The powder-coated surface acts as a protective barrier, extending the product's service life in harsh environments commonly found in bulk handling applications.

Adaptable for Rubber and PVC Conveyor Belts

Designed for maximum versatility, the idler supports both rubber and PVC belt types. This allows for easy customization and compatibility with a wide range of conveyor systems, making it a top choice for distributors and manufacturers serving diverse industrial needs.

FAQ's of Self Aligning Carrying Idler:

Q: How does the self-aligning feature benefit a roller conveyor system?

A: The self-aligning mechanism automatically adjusts the carrying idler to maintain proper belt alignment, which helps prevent mistracking, reduces spillage, and minimizes wear on both the belt and idlers. This leads to less maintenance and improved efficiency in bulk material handling operations.

Q: What types of conveyor belts are compatible with this carrying idler?

A: This self-aligning carrying idler is suitable for use with both rubber and PVC belts, making it adaptable to most standard troughed and vertical roller conveyor systems found in bulk handling industries.

Q: When should you consider using a wear-resistant, powder-coated idler?

A: You should use a wear-resistant, powder-coated idler in environments where the equipment is exposed to abrasive materials or corrosive conditions. The powder coating extends the lifespan of the idler and reduces the frequency of replacements, particularly in demanding applications with heavy-duty loads.

Q: Where can this carrying idler be used most effectively?

A: This carrying idler is best utilized in bulk material handling setups, such as mining, cement plants, and industrial warehouses, where reliable and efficient belt tracking is essential for heavy-duty transporting of materials.

Q: What is the installation process for the self-aligning carrying idler?

A: Installation involves mounting the idler within the conveyor frame at designated points, ensuring proper alignment with the belt's path. Its self-aligning design simplifies the process by reducing the need for frequent manual adjustments once in operation.

Q: What are the key benefits of using a mild steel, corrosion-resistant idler?

A: A mild steel, corrosion-resistant idler offers exceptional durability, resistance to both mechanical wear and environmental factors, and longevity in harsh settings-qualities essential for maintaining consistent conveyor system performance.

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