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Self Aligning Carrying Idler

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MOQ : 100 Kilograms

Self Aligning Carrying Idler Specification

Structure
Roller

Belt Conveyor
Magnetic Belt

Roller Conveyor
Gravity

Roller Diameter
90 mm

Installation
Easy mount design

Surface Protection
Powder coated

Usage
Mining, Material Handling

Roller Type
Self-aligning

Frame Material
Mild steel

Idler Angle
20 degrees

Corrosion Resistance
Yes

Self Aligning Carrying Idler Trade Information

Minimum Order Quantity
100 Kilograms

Payment Terms
Cash in Advance (CID)

Supply Ability
10000 Kilograms Per Month

Delivery Time
7 Days

Main Domestic Market
All India

About Self Aligning Carrying Idler

Krishna Conveyor is a leading manufacturer and supplier of Self Aligning Carrying Idlers, designed to automatically correct belt misalignment and ensure smooth, stable conveyor operation. These idlers play a crucial role in maintaining proper belt tracking by gently steering the belt back to its central position, thereby reducing belt damage, spillage, and maintenance costs.

Manufactured using high-grade steel components, precision bearings, and robust pivot mechanisms, Krishna Conveyor self aligning carrying idlers provide reliable performance in heavy-duty and continuous bulk material handling applications. They are ideal for conveyors operating in mining, cement, power plants, steel industries, ports, and fertilizer plants, where belt misalignment is a common challenge.

Technical Specifications Self Aligning Carrying Idler

Parameter	Specification
Product Type	Self Aligning Carrying Idler
Idler Configuration	Troughing (3 Roll / 5 Roll)
Belt Width	400 mm to 2000 mm (Customizable)
Troughing Angle	20, 30 35, 45
Idler Roller Diameter	89 mm, 108 mm, 127 mm, 159 mm
Roller Shell Material	IS Grade Mild Steel
Shaft Material	EN8 / C45 Steel
Bearing Type	Deep Groove Ball Bearings
Alignment Mechanism	Pivot / Swivel Bracket
Sealing System	Labyrinth / Triple Lip Seal
Surface Finish	Powder Coated / Painted
Load Capacity	Medium to Heavy Duty
Operating Temperature	-10 Degree C to +80 Degree C

Key Features of Self Aligning Carrying Idler

Automatically corrects conveyor belt misalignment
Reduces belt edge damage and spillage
Robust pivot mechanism for smooth alignment
Heavy-duty rollers for long service life
Low friction and low noise operation
High-quality bearings ensure smooth rotation
Dust and moisture resistant sealing system
Suitable for continuous industrial use

Attributes

Brand: Krishna Conveyor
Product Name: Self Aligning Carrying Idler
Function: Automatic belt tracking and support
Customization: Available
Maintenance Requirement: Low
Durability: High
Efficiency: Improved conveyor belt performance

Applications of Self Aligning Carrying Idler

Mining and Mineral Handling
Cement and Clinker Plants
Thermal Power Plants
Steel and Sponge Iron Industries
Fertilizer and Chemical Plants
Ports, Terminals, and Bulk Loading Systems
Bulk Material Conveyors with Tracking Issues

Why Choose Krishna Conveyor?

Leading self aligning idler manufacturer in India
Precision-engineered products with strict quality control
Customized solutions as per conveyor design
Competitive pricing and consistent quality
Timely delivery and reliable after-sales support
Proven performance in harsh industrial environments

FOQ / FAQ Self Aligning Carrying Idler

Q1. What is a self aligning carrying idler?

A self aligning carrying idler is designed to automatically correct belt misalignment by steering the conveyor belt back to the center during operation.

Q2. Where are self aligning carrying idlers used?

They are used in bulk material handling conveyors where belt tracking issues are frequent, especially in mining, cement, power plants, and ports.

Q3. Can Krishna Conveyor customize self aligning idlers?

Yes, we offer customized self aligning carrying idlers based on belt width, load capacity, troughing angle, and operating conditions.

Q4. How does a self aligning idler reduce maintenance costs?

By preventing belt misalignment, it reduces belt wear, spillage, structure damage, and frequent shutdowns.

Q5. What type of bearings are used in these idlers?

We use high-quality deep groove ball bearings for smooth, long-lasting performance.

Innovative Self Aligning Technology

This idler utilizes a self-aligning roller mechanism that automatically adjusts to correct belt tracking, reducing maintenance needs and improving conveyor system reliability. It is especially effective for applications involving fluctuating loads and misalignment challenges.

Advanced Surface Protection

The idler's powder-coated finish provides a resilient barrier against corrosion, enhancing its lifespan. This protection ensures consistent performance even in aggressive mining environments, reducing overall replacement costs and operational downtime.

Easy Installation and Versatile Application

The idler is equipped with an easy mount design, facilitating quick and straightforward installation. Suitable for both gravity conveyors and magnetic belt conveyors, it serves diverse needs across material handling and mining industries.

FAQ's of Self Aligning Carrying Idler:

Q: How does the self-aligning carrying idler improve conveyor operation?

A: The self-aligning carrying idler automatically adjusts to belt misalignment, ensuring the belt stays on track. This leads to smoother operation, reduces wear on the belt, lowers maintenance demands, and helps prevent costly belt damage.

Q: What are the main benefits of the powder-coated surface protection?

A: The powder-coated surface offers superior resistance against corrosion and environmental wear. This protection extends the idler's operational life, maintains its structural integrity, and minimizes the frequency of replacements in harsh mining or material handling settings.

Q: Where can this self-aligning idler be installed?

A: This idler is suitable for installation on both gravity and magnetic belt conveyors. It is predominantly used in mining sites, material handling facilities, and any environment where reliable belt alignment and corrosion resistance are required.

Q: What is the installation process for this idler?

A: The idler features an easy mount design, allowing for quick and hassle-free installation. It generally involves securing the idler onto the conveyor frame, aligning it to the specified angle, and tightening the mountings to ensure stability.

Q: When should I consider using a self-aligning carrying idler?

A: A self-aligning carrying idler is recommended when frequent belt misalignment or conveyor tracking issues occur, or in environments that demand enhanced durability and minimal maintenance, such as mining and heavy-duty material handling operations.

Q: How does the 20-degree idler angle affect conveyor performance?

A: The 20-degree idler angle is engineered to optimize belt support and facilitate effective material conveyance. This angle improves belt stability, helping to prevent spillage and maintain efficient material flow along the conveyor system.

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